Seymour Green

Seymour Green

Thursday 8 May 2014

Pentiddy Woods - Anthony and Ele Waters

















         visits...







Date of Visit:             3rd March 2014

Location:                    Pentiddy Woods, Pensilva, Liskeard, Cornwall, PL14 5QU

Contact:                     01579 363775
email:                         info@pentiddy.co.uk

blog:                           http://pentiddy.blogspot.co.uk
other media links:    http://www.pentiddynaturalburials.co.uk



Pentiddy Woods – Self build project, now home.

Anthony and Ele Waters have undertaken their dream building project that started in 2010, which they feel they can now refer to as more of a home than project.  The principles that underpin the build include permaculture, with a strong desire to utilise local building materials where at all possible.  They wanted to design a home that was 'future proof', with household systems that would be able to operate self sufficiently in harmony with nature, and be independent of reliance on external services.  The house is already totally 'off grid', running without any mains electrical input.

This link, also found on their blog, can take you through the basics of what permaculture is that inspired them to embark on this project. http://www.permaculture.org.uk/knowledge-base/basics  They commented on their aim that nothing is wasted, with everything having as many uses as possible before leaving the 'system'.

The planning, site position and design all had to be carefully considered before the process of building.

Having tended the land and woodland since 2001 whilst living in the nearby village, they were keen to involve neighbours and local people in their intentions and wider lifestyle choices.  There is the business side their efforts, which involves green wood working, woodland work and coppicing. 


Green wood stacks

One noteworthy service offered is that of natural woodland burials.  More information is found on their website link above, and on http://www.anbg.co.uk.  
They have been keen to educate and promote interest in forest schooling, and running workshops.  Throughout the earlier stages, they have hosted training meetings within the locality, including the planning office. 

Where they were greeted with resistance to their plans, they were always keen to listen and provide them with an opportunity to demonstrate their proposals, skills and workmanship.  This approach invariably led to a sympathetic response.  One thing they stressed was not wanting to polarise any individual or neighbour with what they were trying to achieve, by addressing the individual concerns with social inclusion.  They have an agricultural tie to the woodland and were also seeking a sustainable tie under 'the land is ours' http://www.tlio.org.uk.  The term 'no functional need' for subsistent living was used by authorities to describe their application in the early stages of seeking permission.  This did not perturb them, and invitation extended for individuals to see the site, work and lifestyle they felt helped massively to gain approval.  They were granted temporary planning permission, and went onto secure permanent planning permission in 2009.  In 2010 the material sourcing and design stages were undertaken, and the build itself started in March 2011 with Anthony starting to cut the joins into the wood.  This is extensively covered on their blog site pages.

On access and approach to the site the fast flowing water down the lane due to recent heavy rainfall demonstrated the abundance on water, and that there was a gradient that could be utilised.  This was also one of their design considerations when it came to choosing the site.

Heavy rainfall on lane on the way to their driveway.


Driveway sweeping left towards the home with newly planted Alder trees bordering.

The design is Anthony's own, and drawn from his experience in working with timber, building pole barns and along with a reminiscent element of technical drawing at school.  
In terms of involving any external expertise and sources, having worked as volunteers with Ben Law's (http://www.ben-law.co.uk) build in Sussex meant they could communicate direct with him.  The timely release of his book also helped.  They needed to use a structural engineer to check and help identify the timber loadings for force calculations and pad foundation dimensions.  When the structural engineer analysed Anthony's calculations, he was impressed as they were fairly accurate, with his being only a fraction out when it came to the rafter thickness and joist dimensions.

it's been a fantastic process, and not having built anything quite like this, the balance of building a barn is one thing, but building a house is something completely different. In so many of the processes, there's a book in one hand, and the relevent tool in the other, (and a nervous wife in the background!), it's been a very, very sharp learning curve...

Pad foundations underneath supporting the cruck frame timber structure.  Lean-to in the foreground under construction.

The building regulation route used was through the JHIA (http://www.jhai.co.uk) rather than direct with the local authority because the former could also make recommendations if problems were experienced, rather than solely identifying the need for a regulatory alteration.

The round wood timber was sourced locally some 3 miles away from Stara Community Wood (http://www.starawoods.co.uk), which was destined for waste timber, and would have otherwise been pulped.  All those tree are now felled, which coincidentally were put in at the same year of Anthony's birth.  The cut wood was milled on their site, and was sourced 8 miles away from woodland in the St Neot parish.  The joinery was achieved with the much appreciated help of the numerous volunteers that participated with the build.  The granite for the pad foundations came from De Lank quarry (http://www.delankgranite.com) on Bodmin Moor. 

Regarding the roof choice, there was not the right quantity or timber source to provide for locally available shingle in Cornwall.  To name a few: western red cedar, oak or sweet chestnut.  There is however fantastic slate.  The decision was to use 2nd hand Delabole slates (http://www.delaboleslate.co.uk) for the roof, over using shingles.

Only a small amount of concrete was used in the construction, and this was predominantly for use as a ground anchor, which were in essence 3 metre long spikes that stopped the 'sail effect' of weather lifting the frame and roof off the ground or destabilising the structure. 

In terms of the straw bailing, and strategies for weather proofing, they did their research and drew on the findings of the University of Bath who were studying the effect of exposed North Cornish weather on different bail and coating configurations.  There was nearly a year long data stream on straw bail moisture monitoring comparing these different configurations.  The one that came out top as most exposure resistant was the one they adopted:

Outside  :  Cladding  :  2” Stud Frame/Air Gap  :  Lime  :  Straw Bail:  Clay  :  Inside

They used local lime (Cornish Lime Company http://www.cornishlime.co.uk) preferring to work with hydraulic lime rather than slaked lime putty, which meant mixing on site to get the desired consistency.  Expertise here helped, since they were using gloved hands to apply until shown that hawk and trowel sped up the process considerably.  Ceiling plastering was something they got help with.  There are of course things they would have done differently here, and one such example was using plasterboard due to a timing issue with the knock on chain effect of having to complete the ceiling to enable the next level of bails to be fitted.  They utilised clay from a local organic farm for the internal walls, and for the interior topcoat finish, they ordered from Clayworks, St Keverne (www.clay-works.com).  One retrospective note was whether they had used enough base layer clay,  for internal areas of potential high wear, or whether they should have continued with lime for example in the kid's rooms, as they are finding that with the movement and shrinking some areas are prone to denting.  Consultation with Clayworks was done over the telephone here, as a site visit had to be weighed up over affordability. 

Upstairs corridor to main bedroom with clayplaster wall and lime plaster ceiling.

On this subject, where other crafts could get potentially involved, one idea that never quite got off the ground was to open up the those particular areas as an educational or training day.  For example getting Ben Law to demonstrate the timber cruck frame work, Clayworks with the clay plastering or using appropriate people with expertise in the straw bailing.  The straw bailing was demanding work and labour intensive.  The tool of choice for cutting and shaping was some form of reciprocating power saw.  This was after having considered and utilised sheep shears, strimmers and anything really that could potentially cut straw bails.  Combined with Anthony's business partner's expertise in the techniques of cutting and sewing bailing they managed to accomplish it.

Of course there have been many and still there are some people involved with ongoing building work, and 2 such example sources are WWOOFers (http://www.wwoof.org.uk), and HelpX (http://www.helpx.net), which predominated the much needed labour in the summer months.  The return is by learning these organic skills on the way, and becoming involved with sharing and establishing ideas to propagate the permaculture derived approach to self build projects.

South facing elevation, steep angled PV panels that will be mounted on veranda roof when complete

As well as having a long experience in woodworking, there is also the an undergraduate history in electronic engineering, which has enabled household service systems to be designed and developed.  Photovoltaic panels set to receive the winter sun (so at a steeper angle) when the energy needs would be higher than the more clement months which will be mounted on the lean to veranda roof once complete.  A wind turbine is also undergoing reconditioning and can be added to the battery management system once the foundations are laid.  The plan will be to phase out what little gas they use.  The key aim here is to conserve, and minimise on losses rather than produce more energy.  There are plans to build a wood fired bread oven and also a rocket stove.  (This link might provide a bit more information including some of the design principles http://www.rocketstove.org).  
The wood burning stove they have in the kitchen occupies a central position to radiate heat up the stairwell, as well as into the downstairs living areas.  The just-off south facing L-shaped design was set to utilise the  elevation to maximise passive solar heating, whilst maintaining the valley view. 

Central positioning of the stove on the lower floor to radiate heat to surrounds and up the stairwell to the floor above


Regarding their water source, the natural spring 500m away seemed like the obvious source, however, the route through tree root systems would prove difficult in the future.  The other options they have tried and investigated are via bore hole and roof rainwater harvesting.  Both these sources are not proving to provide potable water without treatment systems, which goes against their future proofing aims.  They have the height above for gravity fed systems for providing water pressure.  They do potentially have a source of charcoal filtration in the woodland.  At present its bottled and cool boiled water until they can work it out.

The recent storms have been certain test, and has given them thought about the height of the build for the future if these weather patterns are likely to persist.  There was only very minor water ingress around a couple of the windows due to horizontal rain where the bedding tape seal was attached, which would be alleviated by the veranda construction, and only 2 slates had slipped over the front end gable.  They have already planted some alder to remediate as a windbreak.

In terms of maintenance, the exterior window frames will need to be oiled annually, along with the lime wash for the lime.  There is an eco preservative on the cladding which is on trial.  Using local slate over shingle has however reduced the maintenance that would have been required had shingle been used on the roof.

  ...it was for the most part fine and without stresses, it's a big responsibility as in house building you need to consider the family. It is a dream come true, I remind self, and there's a huge sense of achievement to see a project become a lived in home, with the systems working, weather proofing working – that's brilliant! 

Having worked as volunteers themselves, and felt inspired by the process at the time, they have been able to work with the woodland, local community and businesses, and by utilising their own design, developing new skills and understanding of the processes involved, and not straying from their aim in permaculture, they are near completing a sustainable, self-built home for their children's future.


Anthony leaning on the lean-to pillar, under construction


Acknowledgements
Thanks to Paul Bright and Celia Graham from Cornwall Sustainable Building Trust for the contact with Anthony and Ele Waters, who kindly gave up their time to enable this visit to their home.

Contact


Written in the UK, covered under British Media Law.

Thursday 10 April 2014

Clayworks - Adam Weismann & Katy Bryce



             
   visits...






Adam Weismann and Katy Bryce – Clayworks

Date of Visit:                19th February 2014

Location:                      Clayworks, St Keverne, Helston, Cornwall, TR12 6PE

Contact No.:                 +44 (0)1326 341 339

email:                             info@clay-works.com

website:                        www.clay-works.com

other media:                 www.facebook.com/naturalplasters
                                     www.twitter.com/clayplasterUK
                                     www.youtube.com/user/naturalplasters

An overcast day on the outskirts of St Keverne on the Lizard Peninsula sets the scene for a meeting with two very inspirational people who are passionate about their work.  Their journey into working with clay has stemmed from a love of building with natural materials.. 

Adam and Katy carried out an apprenticeship in natural building in Oregon USA, and then came to Cornwall to work on a restoration project. They soon fell in love with the area and decided to make a home and business.

Cob in Cornwall (http://www.cobincornwall.com) was their local bench mark business, predominantly restoring old cob buildings, and building new ones from wood, stone, straw and clay.  There was repair work, for example collapsing walls, and also new cob building projects.  The raw materials were locally sourced on site, and the clay is excellent in Cornwall.  Initially doing all the work by hand and feet is a lengthy and labour intensive process that is dependent on the weather.  For example lime plastering in horizontal rain does not work, and cold conditions with cob lengthen the drying time.  Mass walling wet cob in the summer takes say 2 days to dry, however in the winter perhaps 10 days, and it is not workable near or beyond freezing temperatures.  Over the winter times  internal work could be undertaken, such as lime  and clay plastering on building projects.

As larger new build projects were being commissioned, there developed a degree of pragmatism in accessing the on-site clay.  Time becomes more of a factor and a digger was used to remove the topsoil, and obtain the clay.  This was different to the initial days of turning up to work with hand tools and pitch forks.  This said, it is still difficult to mechanise the working of cob, and not something they were wanting to do anyway.

This time spent working with both lime plastering and cob enabled them to not only hone their skills and experience, but to publish books on each, both well reviewed.  'Building with Cob.  A step-by-step guide.'  http://www.howtobuildwithcob.co.uk in 2006 and 'Using Natural Finishes.  A step-by-step guide.'  http://www.usingnaturalfinishes.com in 2008.

Without precedent in Great Britain, the natural evolution was for them to develop a merging of their skills and practice, which would alleviate some on the seasonal dilemma and reduce some of the back breaking labour.   So they invented a range of standardised clay plaster mixes and began their new chapter.

They now run Clayworks - where they manufacture and supply their own unique blend of pigmented clay plasters.  They also carry out projects with their Clayworks clay plaster. They train up plasterers in the use of their plasters, and hold courses once a month. This is called the Clay Plaster Network (http://www.clay-works.com/blog/clay-plaster-training/) and can then recommend these plasterers to their clients who buy their product.


Having worked extensively with cob buildings and lime plastering, they have gone on to develop, test, produce, supply and educate in this niche craft.  Clay plastering is unsurprisingly gaining momentum within the design industry, as well as being hailed as having one of the most carbon neutral footprints amongst building materials.  The clay can be pigmented, and shaped to give spectacular 3D finishes, as well as having a long working time compared to industry standard gypsum plastering.




An example of embedded design finishes that can be achieved.







Spectacular beach sand dune style 3D effect.


The cost of Clayworks clay plaster is more expensive than gypsum but you do not need to spend money or labour time on painting, which evens out the cost.  The preparation and application needs to be learnt, and to this effect Adam and Katy run educational practical courses.  Contact katy@clay-works.com for details.

One of the moments that gives them most satisfaction is for example when a client sends a very experienced plasterer down to learn the techniques, and then 'something clicks' over the practical session.  The workability, process, satisfaction, use of vernacular materials, feel and finish perhaps contribute to this 'eureka'-like moment.  Doesn't that make you want to learn or at least try out this skill?


They have a colour range of 27 colours and also carry out custom colour matches for their clients.  The addition of mica can give a sparkle, and the clay dried finish has a lustre to it.  The application issues, as mentioned earlier, does depend (like anything that bonds) on how the substrate is prepared.  In particular they mention joints or gaps for example, plaster board.  What type of primer underneath and whether scrim tape has been used.  There is a system they have developed and researched, and the process is continually evolving.





Pattern using pigmented finish.






Left sample shows addition of mica and sparkle effect on finish; Right shows sample without mica, there remains a natural sheen or lustre.





They continue to work on at least 1 project a week, aside from the efforts of running a growing business, attending various trade shows nationally.  Having clients internationally also means that they can and need to travel with this work.  There is a network of trained people that they communicate with, accessed via their website (http://www.clay-works.com/blog/clay-plaster-training).  They are currently looking for a salesperson, so if you are reading this and interested, please contact them!

One future inspiration for them is to visit the former imperial capital city of Kyoto in Japan and work with one of the masters of clay plastering, Naito San.  Japanese tradition and tools, specifically their trowels have a long history in clay plastering, as it is the traditional internal finish of the tea houses.


Acknowledgements
Thanks to Paul Bright from Cornwall Sustainable Building Trust for the contact with Adam Weismann and Katy Bryce at Clayworks, and their time for enabling this visit.

Contact
seymourgreen14@gmail.com

Written in the UK, covered under British Media Law

Tuesday 18 February 2014

Mission Statement


Mission Statement

'Seymour Green is a nom de plume for reporting on local sustainable building practices that aims to help connect, interest and educate people towards a more sustainable future'

The plan is to utilise information technology, such as a smartphone application, which will have multimedia access to photos, videos, reviews and blogging to report on local sustainable building practices.  This is currently in development.  In more depth:

'A paper free way to utilise information technology to connect the local sustainable building community with each other and anyone interested in, or undertaking green build projects.  This involves layperson documented and pictographic review of visits to people and projects who have made the decision to endeavour to live or work in a environmentally friendly way with a low carbon footprint. 
It provides a platform for the reporting of an interested novice's journey into sustainable building.  From this, similarly interested followers can progress and learn as the reporter does.  This information can evolve and be updated as necessary.  It will also act as an information resource to promote interest in sustainable building projects locally.   It aims to help match ecologically conscious people embarking on green build projects to the style of build and craftsmen they want.  It does this by providing a snapshot view of their current and past projects, ideals and motivations.  Contact details, relevant links to associated or mentioned pages, along with location and website addresses are also identifiable.'

Ethos
It will provide further opportunity for local skilled craftsman who practice in a sustainable way to reveal to a layperson what it is they do. This can help others who want to know what options there are locally and work towards a greener built future.  This is to help people gain a general understanding, and provide a resource to be able to select the most appropriate style of expertise for their project ideas to achieve their goals in an environmentally sustainable way.  The reporting is voluntary and done on a charitable basis.

Education
The anticipated audience will already have an interest in sustainable building, with varying amounts of knowledge and experience.  The viewpoint here is looking at and learning about this from an interested novice's perspective - so as the writer learns and progresses, so too do the followers.

Origins
Its inception and concept emerged from Paul Bright from Cornwall Sustainable Building Trust.  To enable a layperson account of current local practices in the sustainable building world, by drawing on his contacts and knowledge in this area. 

Information 
Any proceeds will be put back into project.  Before information is put out to general circulation it will be fed back to the organisation or individual to be reviewed and amended as needed, and subsequently ratified by the Cornwall Sustainable Building Trust. 

I look forward to any ideas, suggestions or feedback, and hope that this project can evolve.

Reference: Cornwall Sustainable Building Trust, website: www.csbt.org.uk

Paul Bright email: paul@csbt.org.uk  


Matt Robinson with Seymour Green


visits...

Matt Robinson – Designing Sustainable and Beautiful Buildings


Date of Visit:              2/1/14
Location:                   South Helford, Nr Helston, Cornwall TR12
Contact No.:              01326 221 339
email:                       mat@build-art.co.uk
website:                    www.build-art.co.uk

Matt's involvement in design and building is from a landscape background.  He has connections with Green Build Hub at the Eden Project (http://greenbuildhub.info) and Cornwall Sustainable Building Trust (http://csbt.org.uk).

Landscape is his priority when it comes to building, supported ideally by using locally sourced materials and environmentally responsible services.  For example when it comes to sourcing timber, Matt would rather use local sawmills where he has established a long relationship with an individual than rely on an abstract system of certification, like the Forest Stewardship Council (http://www.fsc-uk.org).  He would far prefer to support local people and local businesses in his landscape projects (i.e. rural Cornwall and Devon) than international trade.  Using and working with thatching is another example, seeing as it would support the local fields.

The usual format is for the client to approach Matt, and then set the tone, which could be  by stating a wish for 'a greener house'.  There are many options to enable this sustainably.  Matt's style would differ from for example, 'Passive House' (http://www.passivhaus.org.uk), although he supports the principles of attaining a low ecological footprint, he feels this approach is far more processed, often using complex operating systems compared to the sustainable solution that Matt can offer.  The current focus on thick insulation has led to trends in controlling the environment without normal variability, and he postulates that this is perhaps out of synchrony with normal seasonal change.  Matt proposes the notion that the fabric of a house can influence behaviour of it occupants, and will ensure that it is design that is favoured over building physics for his sustainable building projects.
In essence, he favours low technology with high aesthetics.  Techniques that were traditionally once the common standard in the building industry have become less common now favouring those of mass production and technology at lower economic cost.  As environmental concern rises, the search for a 'greener' way of doing things does so with it.  Cob walls and thatching are just two such examples.  However, a sustainable build to this specification can be labour intensive.  It is therefore important that the expectation and cost implications of clients seeking a 'green home' building project utilising Matt's expertise are addressed. 

The Building Research Establishment (BRE) has a Code for Sustainable Homes (http://www.breeam.org/page.jsp?id=86) as a recommended standard that provides a framework for quantifying sustainability of a building.  To this effect, Matt is also qualified assessor.

He works predominantly with building structure and materials, with emphasis on wood and earth where possible.  The materials used are what he terms vernacular, being natural, beautiful and simple.  The utilisation of light is also a current interest and demonstrated in his design and craftsmanship.  He speaks of the phenomenology of building, comparing the visual impact versus the 'feel' of a building.  Taking a cob wall as an example, the evidence of human workings on the cob exterior can be clearly seen.  However, being around it can also involve other non-visual senses.  To 'arch beauty in a minimal way'.

He is currently involved with at least 15 projects ranging from community projects, private extensions, greenfield site homes and the fascinating interfaith centre (www.dorkemmyn.org.uk).  This charitable project is seeking funding for construction at the County's Penmount Crematorium site 2 miles north of Truro, Cornwall.  The plea here is to get involved!

A walk around his workplace and surrounds reveals a cornucopia of craftsmanship and completed projects.  Utilisation of local materials, fine workmanship, attention to detail and sustainable methodology is evident.

https://www.dropbox.com/s/d7u0o7ibnb8ar1f/Sinuously%20Capped%20Cob%20Wall.jpg
Sinuous slated cob wall with row of pear trees.

Acknowledgements
Thanks to Paul Bright from Cornwall Sustainable Building Trust and Matt Robinson for enabling this visit.

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Written in the UK, covered under British Media Law.